I am trying to make a DOE for an experiment where I have one continues variable and two discrete numeric variables that are very hard to change (more information in the image below).

My questions are:
1. I am running the test by columns in a 96 well plate, so is there a way to define that no matter how many runs are needed, a plot will always have up to 8 runs?
2. As is, even with 192 runs in 24 plots, I get a pretty low power for quad effects. Is there anything I can do to improve the design other than just adding more runs?
3. I would like to account for a blocking variable "Plate" as I need more than one plate for this experiment (8 runs in a plot X 12 plots in a plate). Should the blocking variable be set with 96 runs per block? How would the blocking variable affect the whole plot setting?